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Fuel Cost Management: 10 Ways to Save on Trucking's Biggest Expense

2 min read
By AstraLogixTMS Team

Fuel is the largest variable expense for trucking companies, typically representing 24-30% of total revenue. With diesel prices constantly fluctuating, effective fuel management is critical to profitability.

The Impact:

  • 10-truck fleet driving 100,000 miles/year per truck
  • Average fuel economy: 6 MPG
  • Diesel at $3.50/gallon
  • Annual fuel cost: $583,333

A 10% reduction in fuel costs = $58,333 savings per year

Understanding Your Current Fuel Costs

Calculate Your Baseline

Cost Per Mile: Diesel Price / Miles Per Gallon = Cost Per Mile

Example: $3.50 / 6 MPG = $0.583 per mile

Annual Fuel Cost Per Truck: Annual Miles × Cost Per Mile

Example: 100,000 miles × $0.583 = $58,300

Track These Metrics

  • Miles per gallon by truck
  • Cost per mile
  • Idle time percentage
  • Fuel efficiency by driver
  • Fuel price trends

Strategy 1: Improve Fuel Efficiency

Driver Behavior Changes

Reduce Speeding:

  • 65 mph: 6.5 MPG baseline
  • 70 mph: 5.9 MPG (-9% efficiency)
  • 75 mph: 5.2 MPG (-20% efficiency)

Savings: Reducing speed from 70 to 65 mph saves $5,000 per truck per year

Reduce Aggressive Driving:

  • Hard acceleration: -25% fuel efficiency
  • Hard braking: -15% fuel efficiency
  • Proper following distance: +8% efficiency

Implement cruise control:

  • Consistent speed = +5-7% efficiency
  • Adaptive cruise on highways

The Bottom Line

Fuel cost management requires:

  • Consistent monitoring
  • Driver buy-in
  • Equipment investment
  • Data analysis
  • Continuous improvement

Start with the easiest wins (driver training, fuel cards, idle reduction) and build from there. Even a 10% improvement in fuel efficiency can mean the difference between profit and loss.


Need help tracking fuel costs? AstraLogixTMS integrates with Samsara and Wex Fuel Card to help you save money.

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